KITINA JACKET INSTALLATION
CONGO 1997

I.- DREDGING OBJECTIVESThe dredging tool was designed and manufacturedin order to perform the KITINA Template and Jacket mudmats area cleaning.
This Advanced Tool is based on 3 principles, oneof them being a principle of venturi tube similar to the one of the GEOCEANdredging equipment operated during the Scarabeo 4 dredging campaign whichefficiency was not proven in hard soil nor in very dense and viscuous mud.
Scope of the work:
- Dredging a trench corresponding to the KITINAPtf 14" Riser located under level 133. - Trench dimensions: 3m wide x 40m long x up to 1.5 m deep -
- Levelling (if requested) Kitina area sea bedcovered with a 1 to 3m layer of mixed cuttings, drilling mud and cementproduced while drilling the KITINA template wells.
II- DREDGING TOOL PRINCIPLE
The dredging tool is a venturi tube 14" wide and7 m long, including 3 systems located at 3 separate levels of the pipe
- Retrojetting system:
Having a Venturi tube shape, this system is awater lift based system dimensionned for providing a succion effect ontothe seabed/mud layer sufficient for rejecting the
sediment through the exhaust located at the upperend of the tool.
Retrojetting pipe end is located 80cm above thelower end of the tube
- Jetting system:
The jetting system is built of a ring located60 cm above the dredging tool lower end, heaving 6 jetting screwed capswith holes.
The purpose of the jetting ring is to breack /cut the hard layer or crust and to reinject
a big quantity of water in the high density andhigh viscosity muds.
- Air lift system:
This system is located 1.5 m above the retrojettingand venturi tube. it is considered
as a contigency system allowing to boost the retrojetting efficiency when necessary.
Note: This system induces a total lack of visibility(Visual monitoring not possible) and constitute a perfect screen for acousticwaves - not possible to use an acoustic positioning (HPR/LBL system) norlocate the dredging tool using a sonar.- no possibility of using a ROVin the vicinity).
Water pressure is provided by a drilling rig HPpump Pressure max 5000 psi.
Compressed air is provided by a SCHRAMM BP/HPair compressor Pressure max 350 psi.
III- DREDGING TOOL SPREAD
The spread used for the14"riser track route cleaningoperation is based on the Castoro 8 Assistance & Survey vessel spread:
· M/V TAURUS DP vessel and her full spreadincluding 20T aft crane, second 5 T crane.
· HP Pumps and Air compressor
· 5000 PSI HP water twin pump with 200m HP hoses.
· HP/BP Schram compressor with 200 m HP/BPhoses
· additionnal sea water pumps and watertank.
· Positioning spread
· DGPS 1&2, Gyrocompas, GNS navigationsystem,
· USBL acoustic positioning system
· LBL acoustic positioning & navigationsystem·
· ROV SCORPIO 59 equipped with:
· Gyrocompass,
· High definition sonar,
· Bathy system,
· Dual head Scanning Sonar
· 5F/7F manipulators
· Processing and Mapping full spread
IV- DREDGING TOOL DEPLOIEMENT
The HP pump and the air compressor are connectedto the dredging tool by means of two 200 m HP hoses built up in an umbilical.
The tool , weighing 2 tons, is lowered from aDP vessel using a 1" crane cable. Umbilical is fitted onto the cable every10 m.
On KITINA Jacket location WD (135 m)
Lowering operation duration is 45 mn.
Recovery operation duration is 20 mn
V- DREDGING TOOL OPERATION
This tool is designed in order to work deeplyburied into the mud & sediments layers (0.5m up to 1.5 m).
The three dredging systems are selectable duringoperation:
Air pressure directly from the surface (separatehose)
Jetting /retro-jetting by means of two 2" valvesoperable by a ROV.
Water pressure and flow rates are adjusted versusmud properties.
Control of the start of line and end of line positionis performed using LBL acoustic positioning; control of the trajectorybetween these two points is performed by the DP System itself.
The monitoring of the position is performed usingUSBL or LBL acoustic positioning system -both USBL and LBL transpondersare positioned directly above the wire/pipe connection -
The monitoring of the depth is performed by twoways:
- ROV direct visual control of the level of penetration(when possible)
- ROV monitoring of the attitude of the upperpart of the tool
Optimisation of the efficiency of the dredgingis performed after visual or sonar monitoring of the rejection at the exhaustlevel:
Tool depth small variation
water pressure and flow rate modification
Water pressure was increased from 1500 psi/100bar up to 2400 psi / 170 bar while flow rate increasing from 57 m3/h upto 75 m3/h.
VI- CLEANING OPERATION RESULTS
Dimensions of the trench 40 m long, 6 m wideand 1 to 1.2 m deep.
Estimation of the quantity of mud removed :1000 m3
Volume dredged : 250 m3
Dredging Operation duration : 20 hours